Over Mold Project


A customer provided us with an interesting challenge when we were asked to further develop an insert-transfer overmold process that we had recently pioneered. The original project involved over molding a semi rigid frame with a soft plastic material to create improved shock resistance in mouth guards worn by players in sports that involve impact. The customer [...]

A major automation project


We recently completed another major automation project and want to share our story. A value analysis and value engineering project (VA VE) run cooperatively with a customer resulted in several identical two cavity molds being replaced with a four cavity mold. The success of this project inspired us to seek other ways of reducing the [...]

Metrology Challenge


A recent project involved the assembly of molded components with a specification for fitment that was difficult, if not impossible, to measure. The specification referred to the fit of the two yellow components within the tubes as follows:- “PULL-OUT” FORCE OF PLUG IN BODY MUST BE >6.6N”   This provided us with a challenge. How [...]

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